Fundamentals of Mechanical Technology

Created by LEC Team
Last updated Mon, 27-Mar-2023
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The mechanical designer is interested in the safe control and motion of solids, liquids, and also gases. Of particular value are material properties, design, static & rotating devices design, examination, as well as repair work along with an understanding of maintenance approaches and also problem tracking

Program Objectives Fundamentals of Mechanical Modern Technology


  • Perform NDE (Non-Destructive Examination) for fixed and also revolving tools
  • Select appropriate products for static as well as revolving equipment
  • Recognize the concept of procedure and also the layout for these devices
  • Protect the equipment from corrosion
  • Recognize different mode failures of fixed as well as turning devices


Day 1
Introduction & Fundamentals

  • Engineering Material Properties

    • Stress and Strain

    • Fracture failure, Modes, Stress concentration, Fracture toughness

    • Fatigue failure, testing, and mechanism

    • Temperature Considerations and Creep Failure

    • Identification of Damage Mechanisms

  • Mechanical Design

  • ASME & API

  • Codes & Standards

  • Design for static strength



Day 2
Materials Selection and Inspection

  • Materials Selection

    • Materials of Construction

    • Carbon Steels

    • Alloy Steels

    • Stainless Steels

    • Nickel Based and Titanium Alloys

  • Inspection techniques

  • Visual

  • Penetrant

  • Magnetic Flux

  • Eddy Current Inspections

  • X-Ray & Gamma-ray

  • Ultrasonics – TOFD & Pulse-Echo



Day 3
Valves, Piping & Fitness for Service

  • Valves

    • Valve Types

    • Valve Characteristics

    • Valve Applications

    • Valve Selection

    • Valve Actuators

  • Piping & Pipelines

  • ASME B31

  • Pipe Types, construction, and Schedules

  • Steel Pipes

  • Welded Types and Sections

  • Flanges and Gaskets

  • Plastic Pipes, Composite Pipes

  • Pipe Coatings and Linings

  • Pipe Supports and insulation blocks

  • Stress relief in Piping Design

  • Pigging

  • Water hammer

  • Overview of API 570 - Inspection & repair of Pipelines & Piping

  • API 579 overview

  • Fitness for Service



Day 4
Corrosion
  • Corrosion Fundamentals

  • Types of Corrosion

  • Corrosion Inspection and Monitoring

  • Corrosion Minimization

  • Coatings

  • Inhibitors

  • Cathodic Protection

Compressors

  • Types of Compressors – Reciprocating, Centrifugal, and Screw

  • Blading and Staging

  • Performance Curves

  • Compressed Air Usage and instruments

  • Glands and Mechanical Seals



Day 5
Mechanical Maintenance
  • Strategies & Philosophies

    • Maintenance system optimisation

    • Maintenance Management Systems

  • Condition Monitoring

  • Vibration Analysis

  • Shaft Alignment

  • Practical Examples


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